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KOHLER engines
Born To Run
Command - Twin Cylinder Engine Specifications & Tolerances

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All dimensions in millimeters (inches).

Model (Horsepower) CH & CV25 (25)
General Kilowatt (kW) Output (@ 3600 RPM - SAE J1349) 18.6
Horsepower (@3600RPM- SAE J1349) 25
Bore 83 (3.27)
Stroke 67 (2.64)
Displacement 725 cm3 (44 in.3)
Camshaft End Play (With Shims) 0.076/0.127 (0.003/0.005)
Bore I.D. Max. Wear Limit In Crankcase 20.038 (0.7889)
Camshaft Bearing Surface
O.D. - Max. Wear Limit
Oil Pan End 19.959 (0.7858)
Connecting
Rod
Connecting Rod to Crankpin
Running Clearance
New 0.030/0.055 (0.0012/0.0022)
Max. Wear Limit 0.07 (0.0025)
Crankshaft End Play (Free) 0.070/0.480 (0.0028/0.0189)
End Play (With Thrust Bearing Components) 0.050/0.5 (0.0020/0.0197)
End Play (CH25 below Serial No. 2403500008) 0.050/0.75 (0.0020/0.0295)
Crankshaft Main Bearing I.D. - Max. Wear Limit 41.016 (1.6148)
Crankshaft to Main Bearing Running Clearance - New 0.03/0.09 (0.0012/0.0035)
Crankshaft Bore to Crankshaft Running Clearance - New 0.039/0.074 (0.0015/0.0029)
Main Bearing Journals O.D. - New 40.913/40.935 (1.6107/1.6116)
O.D. - Max. Wear Limit 40.84 (1.608)
Max. Taper 0.022 (0.0009)
Max. Out of Round 0.025 (0.0010)
Connecting Rod Journal O.D. - New 35.955/35.973 (1.4156/1.4163)
O.D. - Max. Wear Limit 35.94 (1.415)
Max. Taper 0.018 (0.0007)
Max. Out of Round 0.025 (0.0010)
Cylinder Bore Cylinder Bore I.D. New 82.988/83.013 (3.2672/3.2682)
Max. Wear Limit 83.051 (3.2697)
Max. Out of Round 0.12 (0.0047)
Max. Taper 0.05 (0.0020)
Cylinder Head Max. Out of Flatness 0.076 (0.003)
Governor Governor Cross Shaft OD. - Max. Wear Limit 5.962 (0.2347)
Governor Gear Shaft O.D. - Max. Wear Limit 5.977 (0.2353)
Governor Cross Shaft Bore (In Crankcase) I.D. - Max. Wear Limit 6.063 (0.2387)
Model (Horsepower) CH & CV25 (25)
Ignition Spark Plug Type (Champion or Equivalent) RC12YC
Spark Plug Gap 0.76 (0.030)
Ignition Module Air Gap 0.2/0.3 (0.008/0.012)

Pistons,
Piston Rings,
and Piston
Pin

Top Compression Ring to Groove side Clearance 0.025/0.048 (0.0010/0.0019)
Middle Compression Ring to Groove Side Clearance 0.015/0.037 (0.0006/0.0015)
Oil Control Ring to Groove Side Clearance 0.026/0.176 (0.0010/0.0070)
Piston Ring End Gap New Bore 0.25/0.56 (0.0100/0.0224)
Used Bore (Max.) 0.94 (0.037)
Piston Thrust Face1 (@D1)
to Cylinder Bore
O.D. - New1 82.986 (3.2672)
O.D. - Max. Wear Limit1 82.841 (3.2615)
New - Running Clearance 0.002/0.045 (0.001/0.0018)
Valves and
Valve Lifters
Intake Valve Guide I.D. - Std. 7.038/7.058 (0.2771/0.2779)
I.D. - Max. Wear Limit 7.134 (0.2809)
Exhaust Valve Guide I.D. - Std. 7.038/7.058 (0.2771/0.2779)
I.D. - Max. Wear Limit 7.159 (0.2819)
Intake Valve Minimum Lift 8.07 (0.3177)
Exhaust Valve Minimum Lift 8.07 (0.3177)
Nominal Valve Seat AngIe 45o
Hydraulic Lifter to Crankcase Running Clearance 0.0124/0.0501 (0.0005/0.0020)
Intake Valve stem to Valve Guide Running Clearance 0.038/0.076 (0.0015/0.0030)
Exhaust Valve stem to Valve Guide Running Clearance 0.050/0.088 (0.0020/0.0035)

1Measure 6 mm above the bottom of piston skirt at right angles to piston pin.

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